polyester tee shirts

Cotton, Blend or Polyester tee shirts – which is your choice

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In search of the ideal T-shirt? There are a thousand different varieties to select from, which is the issue (give or take). It’s a lot to sift through between dozens of major brands, hundreds of styles, various fabric types, and new combinations debuting every year.

How did the humble T-shirt become so complicated, and how can you know which one to buy? We’re here to lend a hand. This article goes through the many types of fabrics for cotton, bled, and women’s polyester tee shirts available, including their strengths and disadvantages and recommendations in each category.

The quick response to the burning question: which T-shirt fabric is most delicate?

Which T-shirt fabric is best for custom T-shirts?

It all depends on your specific demands, like the answer to most questions in the custom apparel industry. Cotton is popular because it’s gentle and non-irritant, polyester tee shirts are a preference for its performance, and cotton/poly blends combine the best of both worlds.

Here are the some of the factors to consider when you are deciding on what T-shirt fabric to choose:

  • What you’re searching for (softness, breathability, moisture-wicking, etc.).
  • You choose the print process (direct-to-garment, screen printing, embroidery, etc.).
  • Your maximum budget for the order or per item).
  • The goal of what you’ll be wearing it for (family reunion, work uniform, sporting event, etc.)
  • What’s on the mind of your target customer at this moment?

Here’s a simple breakdown of the pros and cons of each category of T-shirt fabric:

Which T-shirt material should you choose?

If you want shirts that are soft, comfy, breathable, non-clingy, and may be personalized in any way, choose 100% cotton.

Cotton tees are popular with most people since they provide a safe choice. Keep in mind that they might shrink somewhat and stain easily but can also wrinkle and retain moisture rather than allowing it to evaporate quickly.

If you want t-shirts that are light, long-lasting, smooth, and wrinkle-free and allow moisture to evaporate rapidly, choose women’s polyester tee shirts. Remember that polyester tee shirts are less breathable; clingy, itchy skin will feel irritation by it. Depending on the brand, the price of a garment is made of polyester tee shirts.

If you want the best of both worlds, choose a mix. The poly-cotton 50/50 was the first significant blend, but now we have tri-blends, which incorporate rayon for added softness and drape and are very popular among our customers. Then there’s CVC, which is a producer of cotton.

The four T-shirt fabric categories

Wait, there are only four options? Sure, people have made T-shirts from everything from alligator skin to human hair– but I’d guess you’re not interested. So, here are the three primary fabric sorts you’ll need to know about to make an educated selection. Here’s a quick rundown of each and some of our favorites.

· 100% Cotton

Cotton is a fluffy, natural vegetable fiber that comes from the seedpod of the cotton plant that is widely coming in use to make T-shirts. It is a smooth, natural vegetable fiber gain from the seedpod of the cotton plant that is most of the time spun into yarn or thread. It creates the soft, breathable cloth that everyone loves.

Partially it is the most common material for T-shirts. After all, if you believe ads, it’s the fabric of our lives. It’s also hypoallergenic, great for those who suffer from itchy/rash skin. Cotton has been used as a cloth since prehistoric times.

· 100% Polyester

Polyester is a synthetic, long-lasting fabric with exceptional resiliency. The fabric dries quickly because of its low moisture absorbency, known as “moisture-wicking.” It’s known as hydrophobic since it’s afraid of water. It’s almost impossible for this garment to shrink or stretch after washing, regardless of how severe your washing and drying cycle is.

As a performance fabric, it’s a favorite of athletes and intrepid outdoor types who put themselves in extreme situations for e.g. women’s polyester tee shirts.

Polyester tee shirts are also odor-resistant because the stench evaporates with sweat, even though a trip to your local gym might suggest otherwise. It doesn’t stain as readily as other textiles, either.

The fabric is waterproof and breathable, so it will not shrink or stretch after washing in the washing machine.


A blend is a textile or cloth that consists of more than one kind of fiber. Blends are trendy these days, accounting for a large portion of the T-shirt industry. The finest of both worlds (or, in the case of tri-blends, the best of three) comes from blended materials.

In the category of blends, there are three types:

  • It’s also known as cotton/poly or polyester/cotton. This material is half cotton, women’s polyester tee shirts, and it’s famous as CVC (Cotton/Poly).
  • CVC: (Chief Value Cotton) is usually 60% cotton and 40% polyester.
  • Tri-Blend comprises 50 percent cotton, 25 percent polyester, and 25% rayon.

Cotton-poly blends

Cotton-poly blends, such as 50/the 50s and CVCs, combine the warmth and comfort of cotton with the temperature-regulating and moisture-wicking qualities of polyester. They also shrink less, wrinkle more minor, and are stain-resistant than their cotton counterparts. Blends win in this case.

Tri-Blend: The best of all three worlds

When it comes to softness, tri-blends are far superior to other T-shirts. The inclusion of polyester, cotton, and rayon creates a formidable alliance that will make you want to wear it every day. It wins in all categories due to its breathability, durability, flexibility, and drape.

This fabric type has been on the market for around 20 years. It quickly became the most popular t-shirt fabric in history.

Tri-blend T-shirts are frequently mentioned. The drawbacks that people note are few and far between. However, you will find a few things to bear in mind:

  • They’re generally more fitted than fashion fit, slim fit, or retail fit. This should not influence which size to pick—because the rayon and polyester have more give (or stretch), they tend to be more fitted than their counterparts.
  • Most of them are “heathered,” with a few exceptions (i.e., they have a speckled pattern to the fabric), owing to the materials used. This is due to the combination of fabrics. It’s just something to keep in mind.
  • Synthetic fabrics may be irritating to some people’s skin. Only a small number of individuals are allergic to artificial textiles, but for others, the way the material feels on their skin is why they dislike it.
  • They are light, so it’s not advised to use too much ink on them, or they will sink the fabric. Please give it a pleasant hand by using direct-to-garment printing (DTG), water-based, or standard screen printing with no under the base.
  • They’re generally more expensive than the alternatives.